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I got it .. bonehead move of the day..
I am using the push in connectors on the switches, leaving the screw posts empty. On what must be my 10th time taking it appart and reverifying my connections, I finally noticed that my ground wire was accidently connected to a screw for one of the travelers, immedialy above the proper ground screw.
Moved the ground to the proper screw and viola! everything is perfect.
thanks
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